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Manufacturing of Double
Sided Polyimide High Temperature
PCB for the Telecom/IT Industry
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Custom Manufacturing of Double Sided Polyimide High Temperature PCB for the Telecom/IT Industry

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Standard Printed Circuit Boards custom manufactured over 1,000 double-sided, high-temperature printed circuit boards (PCBs) for a client from the Telecom/IT Industry. These PCBs are capable of withstanding continuous operating temperatures of 250° Celsius.

Some of the processes used to manufacture these boards included:

  • Shearing all raw material to size
  • Drilling all necessary holes
  • Copper plating
  • Chemical etching to remove excess copper material
  • Primary imaging
  Click to enlarge
Double sided polyimide PCB
Double sided polyimide PCB

In addition to these processes, hot air solder leveling was also performed, adding an extra layer of protective metal over the copper surface. Holding tolerances as close as ±.005", the finished PCBs were constructed from polyimide laminate and measured 10.5"x 3". Meeting stringent industry standards and client specifications, we delivered all finished units to our consumer's facility in Southwestern US. The units fulfilled our customer's high expectations for both quality and high temperature reliability.

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Double Sided Polyimide High Temperature PCB Specifications:

Product Description This Double Sided High Temperature PCB is capable of withstanding continuous operating temperatures of 250C
Capabilities Applied/Processes
Shearing
  • Cut Material To Size
CNC Drilling
Deburring
Direct Metallization
Primary Imaging
Plating
  • Copper Plating
  • Tin/Lead Plating
Etching
Hot Air Leveling
Silkscreening
Overall Part Dimensions Length: 10.5"
Width: 3"
Tightest Tolerances ±.005"
Material Used Polyimide Laminate (IPC 4101 / 41)
Estimated Part Weight 4 oz.
In process testing performed Visual Inspection
Industry for Use Telecom / IT
Quantity Manufactured 1,000
Delivery Location Southwestern US
Standards Met IPC-6012B - Qualification and Performance Qualification for Rigid Printed Boards
IPC-A-600 - Acceptability of Printed Boards
UL94V-1 Approved
Product Name Double Sided High Temperature PCB (Printed Circuit Board)

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